HRD Corp Claimable Course

Forklift Safety Operation

Introduction

Forklift safety operation refers to the safe handling, maneuvering, and maintenance of forklifts in the workplace to prevent accidents, injuries, and property damage. It includes:
  • Operator training and certification
  • Pre-operational inspections
  • Safe load handling and visibility practices
  • Adherence to traffic rules and emergency protocols

Legal Requirements in Malaysia

Forklift operations are governed by several key regulations:

1. Occupational Safety and Health Act 1994 (OSHA 1994)

  • Section 15(1): Employers must ensure the safety, health, and welfare of employees.
  • Section 24: Employees must cooperate with safety measures, including proper forklift use.

2. DOSH Guidelines & Industry Standards

  • The Department of Occupational Safety and Health (DOSH) mandates that all forklift operators must be trained and certified.
  • Training must include theory, practical skills, emergency procedures, and daily inspections.

Why is Forklift Safety Operation Important?

  • Prevents workplace accidents and fatalities
  • Protects operators, pedestrians, and property
  • Ensures compliance with Malaysian OSH laws and ISO standards
  • Reduces downtime and operational disruptions
  • Promotes a culture of safety and accountability

Benefit of Forklift Safety Operation to the Organization

Fewer incidents and injury-related costs

More confident and competent operators

Longer equipment lifespan through proper use and maintenance

Improved audit readiness and legal compliance

Higher productivity and smoother logistics flow

Past training

FAQs

New and experienced forklift operators, maintenance staff, and supervisors responsible for material handling operations.
Yes – a practical driving evaluation is conducted on the company’s or training centre’s forklifts.
Participants who pass the theory and practical tests receive an operator card.
Counterbalance, reach truck, and pallet stacker; other classes (e.g., VNA) can be included on request.
Safety shoes, high‑visibility vest, and a helmet; loan PPE can be provided if needed.
Up to 20 to ensure safe, effective hands‑on practice.

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